EMAG L.L.C.
Forward-looking, future-orientated manufacturing techniques

· The machines manufactured by the EMAG Group are highly efficient, ultra-precise and considerably reduce component manufacturing costs. High-speed machining operations, such as hard turning or hard milling, are applied regularly on them and form a part of EMAG's solutions to today's production problems. ·

Vertical Multi-Functional Production Centers

· Every VSC is a manufacturing cell, where the pickup spindle ensures that the machine loads itself.· Multi-functional production tool: turning, drilling, milling, grinding, laser applications and other processes · The workpiece carries out all axis movements, while the tooling systems remain stationary · Ideal chip flow conditions, as the cutting tools are located below the workpiece · The hydrostatic guideway that supports the work spindle's Z-axis traverse movement offers excellent surface finish and extended tool life in soft and hard machining · All machine elements that influence its accuracy are fluid cooled · Contact L.D.B. Sales Inc. for more information on an EMAG VSC manufacturing solution for you. ·

Vertical Turret-Loading Center

· The VTC series of machining centers machine shafts of up to 630mm length vertically · The workpieces are loaded and unloaded by the EMAG turrets so workhandling equipment is not required · 4-axis machining reduces cycle times · Simultaneous loading and unloading reduces idle times · Raw-part and finished component storage systems are integral to the machine, thus reducing the need for operator monitoring and intervention, and allowing multiple-machine operation · Direct-drive machine axes and the latest in control system technology reduce the outlay for expensive monitoring and sensory equipment · Contact L.D.B. Sales Inc. for more information on an EMAG VTC manufacturing solution for you. ·

· View a short animation of the EMAG VTC process [5,207Kb] ·

Horizontal Multi-Functional Production Centers

· A self-loading manufacturing cell that employs the pick-up principle, leading to very short chip-to-chip times · The large machining area accommodates different tooling systems for a variety of machining process · The sturdy EMAG turret is anchored in the machine base, and every turret station accommodates stationary or high-powered live tools · The powerful main drive features a synchro-servo motor and a generously dimensioned spindle bearing · Contact L.D.B. Sales Inc. for more information on an EMAG HSC manufacturing solution for you. ·

· View a short animation of the EMAG HSC process [6,592Kb] ·

Vertical Turning Machines and Turning Centers

· Automatic workpiece changeover in the shortest time possible · Integrated automation equipment = reduced capital outlay · Small footprint · Short traverses for machining and loading results in shortest cycle times · Well proven machine components ensure high availability rate · Ideal chip flow, as chips fall to the bottom · Very short chip to chip times · Reliable machine components for maximum process integrity · Contact L.D.B. Sales Inc. for more information on a EMAG VL Series manufacturing solution for you. ·

Camshaft & Crankshaft Grinding Processes

· Process variety is evident with KOPP-machines, manufacturing Camshafts and Crankshafts, which function equally in environmentally friendly production motor vehicles and high performance Formula 1 racing cars. ·

· Whether grinding motorbike, motorcar or large diesel camshafts, KOPP-machines using the latest CBN-technology also grind the smallest concave radii · From Single Spindle Machines to Multi-spindle Machines with five axis grinding for all cam forms, KOPP offer the most economical production solutions · Grinding all Cam and curved forms possible · Contact L.D.B. Sales Inc. for more information on an EMAG KOPP manufacturing solution for you. ·

External Cylindrical Grinders for the Production Environment

· The new series of modular grinding machines is designed to deal with all external cylindrical grinding requirements · This includes shaft-type components for gearboxes, hydraulics equipment, electric motors and compressors, wind power generators and many more. ·

External Cylindrical Grinders for One-Offs and Batch Production

· This modular machine design offers many features including various work heads, tailstocks and grinding units · in-process and post-process gauging equipment · dressing attachments for CBN and corundum grinding wheels · touch recognition during grinding and dressing · automatic balancing units · different sizes of workholding units, chucks and steadies · environmentally friendly cutting oil processing plants and extraction systems · Contact L.D.B. Sales Inc. for more information on an EMAG KARSTENS manufacturing solution for you. ·

Efficient Production for Medium and Large Quantities

· Application of the optimal and most economical machining process for every workpiece and quality requirement · This makes the cost-effective manufacture of a large number of high-precision workpieces a most atttractive proposition. ·

Vertical Turning and Grinding Center

· Complete machining in one setup· Downwards chip flow · Short chip-to-chip times · Highest precision · Small footprint · Optimal accessibility and fast setup · Easy to operate · Multi-machine operation on minimal footprint · The workpiece is automatically fed directly through the spindle into the chuck - achieving loading times of as little as 1.5 seconds · Short travel, high speeds, extreme rigidity and an integrated cooling system guarantee short idle times, high productivity and high precision · Contact L.D.B. Sales Inc. for more information on an EMAG REINECKER manufacturing solution for you. ·

Quality Commitment is the Driving Force

· NAXOS UNION offers a comprehensive concept of flexible solutions for manufacturing crankshafts of highest precision with a maximum of economic efficiency · NAXOS UNION will always be standing by with their quick and competent After Sales Service. ·

Multi Wheel Crankshaft Grinding Machines

· Multi wheel machines for high production rates · Variations for main journal or pin journal grinding · Modular concept · Compact design and totally enclosed · Open architecture control system with digital drives · Machine bed is epoxy resin base with integrated units (piping, hydraulic power unit, lubrication system, cable ductway) · Improved damping and stiffness characteristics · Contact L.D.B. Sales Inc. for more information on an EMAG NAXOS UNION manufacturing solution for you. ·

The New Way to Economical Machining

· High-capacity tools of carbide, PCD, cermet, etc. allow shorter and shorter cutting times · 0.5 to 3 seconds is not unusual · Profitable investment · Low workpiece costs · High reliability · Skip the non-productive times · From chip to chip within one second ·

Consistent Solutions for Metal-Cutting Production

· Linear transfer machines · Flexible rotary table and planetary table CNC machines · Automated complete solutions · Complex CNC special machines · High-duty single-spindle CNC drilling machines · Multi-spindle drilling and tapping machines · ELHA offers task specific solutions for the most stringent requirements - from the highly productive special machine to the flexible CNC complete solution · Contact L.D.B. Sales Inc. for more information on an ELHA manufacturing solution for you. ·

Advanced Production Equipment Tailored to the Demands of our Customers

· Automotive suppliers · Automotive, aerospace and other industry · Research institutes · Laser systems · Special machinery · Service ·

Laser Welding Machines for Gear Components

· Manual / automatic loading and unloading · Universal 5 axis gantry systems · High speed cutting machines · Various welding applications inside and outside the automotive industry · Contact L.D.B. Sales Inc. for more information on an ARNOLD manufacturing solution for you. ·